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Bardscan IIs – Teardown and Repair Notes

Background

The Bardscan IIs is a portable 2D mechanical sector B-mode ultrasound intended for measuring bladder volume.

The device was originally designed by Mediwatch PLC and released as the Mediwatch Portascan, later upgraded to the Portascan+:

In 2008, Bard released a relabeled version as the Bardscan II. GE also released a relabeled version as the GE Portascan.

All three devices appear to share the same core design:

  • battery-powered (with AC option)
  • dual-frequency 3.5 / 5.0 MHz mechanical sector abdominal probe
  • digital 512 × 512 × 8-bit scan converter
  • ~8" color TFT touchscreen LCD (640x480)
  • Windows environment

The differences between the Bardscan II and the Bardscan IIs are not clear. This video shows a teardown and repair of a Bardscan II, with the main PCB labelled "Mediwatch Portascan 2 Issue 2". My Bardscan IIs is labeled "Mediwatch Portascan OMAP Issue 6", and has a considerably simpler layout with much fewer components.


Teardown

The main PCB, labeled "Mediwatch Portascan OMAP Issue 6":

The touchscreen display is an AU Optronics G084SN05-V9:

The thermal printer PCB, labeled "Mediwatch Portascan+ Printer":

The thermal printer is a Fujitsu FTP-628MCL054:

The ultrasound probe connects via a 16-pin LEMO PFG.2B connector:

Which terminates at the PCB:


Repair Notes

My ultrasound probe was not activating during a scan. The motor was not running and no image was being produced. The problem persisted on a second ultrasound probe.

An x-ray of the probes did not reveal any clear mechanical problem:

Two chips were overheating:

Ref Part Function
U30 LT3481 step-down switching regulator Generates a low voltage rail used for the pulser
Q5 ZXMN10A08E6TA N-Channel MOSFET N-CH 100V 1.5A Driven by U8, drain goes to D7, acts as high-voltage enable when a probe is present

Testing Q5 revealed it was blown. Replacing Q5 eliminated the overheating problem, but the probes were still not activating.

After a lot of oscilloscope and multimeter probing, the rough layout of the PCB becomes clear:

The left-hand block handles power conversion and generates the +/- 100V rails used by the pulser. The right-hand block handles the probe TX/RX.

After investigation, more parts needed replacing:

Ref Part Function
U7 TC6320TG-G high-voltage complementary MOSFET pair (1x N channel, 1x P-channel) Ultrasound output switch
U8 LM5112 MOSFET High-voltage enable gate
D5 and D6 Schottky diode Shapes the high-voltage rail and protects the pulser

After replacement, signals were checked higher up the signal path:

Ref Part Function
U6 MD1213 high-speed dual MOSFET driver High-voltage gate driver for U7

The important signals (INA, INB, OUTA, OUTB, OE) looked good, everything was put back together, and the probes were working again.


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