feat(mes): Week 5 — Downtime tracking + NLP classifier#143
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Mikecranesync wants to merge 3 commits into
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feat(mes): Week 5 — Downtime tracking + NLP classifier#143Mikecranesync wants to merge 3 commits into
Mikecranesync wants to merge 3 commits into
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Adds OEE computation engine, 60-second tick loop, fleet endpoints: - compute_oee() pure function: A×P×Q with clamp/rounding (PRD §10 AC#3, AC#5) - 30-tick alert at OEE < 60% per line (OEE_ALERT_TICKS=30) - ItemCount delta tracking from HR100 (cumulative register) - run_time_in_window() SQL: sums RUNNING seconds in last tick window - 4 new endpoints: /oee, /oee/history, /oee/summary, /kpis - oee_calculator background task wired into FastAPI lifespan - 16 new tests, zero regressions (48/48 suite) Closes MIRA#321 Generated with [Claude Code](https://claude.ai/code) via [Happy](https://happy.engineering) Co-Authored-By: Claude <noreply@anthropic.com> Co-Authored-By: Happy <yesreply@happy.engineering>
…sts, 66 total pass)
Work order CRUD + product management:
- POST/GET /api/mes/products — create SKU with ideal_cycle_sec
- POST /api/mes/work-orders — creates PENDING; validates line + product + unique order_number
- GET /api/mes/work-orders — list with ?line_id= / ?status= filters
- GET /api/mes/work-orders/{id} — detail
- PATCH /api/mes/work-orders/{id}/status — enforced transitions (PENDING→ACTIVE→COMPLETE/CANCELLED)
- 409 when second ACTIVE work order attempted on same line
Schedule-aware TEEP:
- compute_oee() gains utilisation param (default 1.0 — Week 3 backward compat)
- TEEP = OEE × utilisation (clamped 0-1)
- _active_utilisation() queries schedules table; falls back to 1.0 when no schedules exist
18 new tests, zero regressions (66/66 suite)
Closes MIRA#322
Generated with [Claude Code](https://claude.ai/code)
via [Happy](https://happy.engineering)
Co-Authored-By: Claude <noreply@anthropic.com>
Co-Authored-By: Happy <yesreply@happy.engineering>
…(29 tests, 95 total pass)
Three downtime capture modes now live:
- AUTO: PLC fault code → reason_code already wired via state_poller (Weeks 2+)
- MANUAL: POST /api/mes/lines/{id}/downtime with direct reason_code (OPERATOR/PLC)
- NLP: POST with free-text description → keyword classifier → reason_code (MIRA_AI)
New:
- downtime_classifier.py: pure keyword→reason_code with 13-rule priority table
(E_STOP > MAINT_PM > MAINT_BREAKDOWN > CHANGEOVER > JAM > ... > UNKNOWN fallback)
- GET /api/mes/downtime-reasons — list all 14 seeded codes
- GET /api/mes/lines/{id}/downtime?hours=8 — downtime history with duration_min
- POST /api/mes/lines/{id}/downtime — attach/override reason on open DOWN event
409 if line has no open DOWN/CHANGEOVER event
422 if reason_code unknown or neither field provided
29 new tests (20 NLP classifier + 9 API), zero regressions (95/95 suite)
Closes MIRA#323
Generated with [Claude Code](https://claude.ai/code)
via [Happy](https://happy.engineering)
Co-Authored-By: Claude <noreply@anthropic.com>
Co-Authored-By: Happy <yesreply@happy.engineering>
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Summary
Completes the "Core Four" — downtime tracking now has all three capture modes:
ERROR_CODE_REASON_MAPin state_machine.py (live since Week 2)POST /lines/{id}/downtimewithreason_codePOST /lines/{id}/downtimewithdescriptiontext → keyword classifierNLP Classifier — pure keyword matching, no LLM required, 13-rule priority table:
New endpoints:
GET /api/mes/downtime-reasons— all 14 seeded codes with categoryGET /api/mes/lines/{id}/downtime?hours=8— event history withduration_minPOST /api/mes/lines/{id}/downtime— attach/override reason on open DOWN eventTest plan
pytest tests/test_downtime.py -v— 29/29 pass (20 classifier + 9 API)pytest tests/ -v— 95/95 pass (zero regressions Weeks 1–4)Closes
Closes MIRA#323
🤖 Generated with Claude Code