Hackathon Project — AI-Powered Smart Manufacturing Management System with Machine & Workforce Optimization
SmartFactory AI is a full-stack industrial management platform that provides real-time monitoring, predictive analytics, and AI-driven optimization for manufacturing facilities.
| Module | Description |
|---|---|
| 🖥️ Machine Health Monitoring | Real-time temperature, vibration, runtime tracking |
| 🔮 Predictive Maintenance | AI-powered failure prediction scoring |
| 📊 Production Tracking | Daily targets vs actual with efficiency analytics |
| 📦 Inventory Automation | Automated low-stock alerts and stock management |
| 🔔 Smart Alert System | Multi-category alert system with severity levels |
| 📈 Analytics Dashboard | Factory-wide KPIs and performance charts |
| 👥 Worker Management | Profiles, performance, skill-based assignment |
| 🛡️ Safety Monitoring | Incident tracking and compliance dashboard |
| 📄 Report Generation | CSV/PDF export for all modules |
| 🔐 Role-Based Auth | Admin / Manager / Worker access control |
smartfactory/
├── frontend/ # React + Vite + Tailwind CSS
│ ├── src/
│ │ ├── components/
│ │ │ └── common/
│ │ │ └── Layout.jsx # Sidebar + Header
│ │ ├── context/
│ │ │ └── AuthContext.jsx # JWT Auth state
│ │ ├── data/
│ │ │ └── dummyData.js # Complete sample data
│ │ ├── pages/
│ │ │ ├── LoginPage.jsx
│ │ │ ├── DashboardPage.jsx # Command Center
│ │ │ ├── MachinesPage.jsx # Machine Health
│ │ │ ├── MaintenancePage.jsx # Predictive Maint.
│ │ │ ├── ProductionPage.jsx # Production Tracking
│ │ │ ├── InventoryPage.jsx # Inventory Automation
│ │ │ ├── WorkersPage.jsx # Workforce Mgmt
│ │ │ ├── AlertsPage.jsx # Smart Alerts
│ │ │ ├── AnalyticsPage.jsx # Analytics Dashboard
│ │ │ ├── ReportsPage.jsx # Report Generation
│ │ │ └── SafetyPage.jsx # Safety Monitoring
│ │ ├── App.jsx
│ │ ├── main.jsx
│ │ └── index.css
| |__public
|___ _redirects
| |__ netlify.toml
│ ├── index.html
│ ├── vite.config.js
│ ├── tailwind.config.js
│ └── package.json
│
├── backend/ # Node.js + Express.js + MongoDB
│ ├── controllers/
│ │ └── authController.js
│ ├── middleware/
│ │ └── auth.js # JWT protection + role authorization
│ ├── models/
│ │ ├── Machine.js # Machine schema
│ │ ├── Worker.js # Worker schema
│ │ ├── User.js # User/auth schema
│ │ └── index.js # Inventory, Production, Alert, Safety
│ ├── routes/
│ │ ├── authRoutes.js
│ │ ├── machineRoutes.js
│ │ ├── workerRoutes.js
│ │ ├── inventoryRoutes.js
│ │ ├── productionRoutes.js
│ │ ├── alertRoutes.js
│ │ ├── analyticsRoutes.js
│ │ ├── maintenanceRoutes.js
│ │ └── safetyRoutes.js
│ ├── utils/
│ └── seed.js # Database seeder
│ ├── server.js
│ ├── .env.example
│ └── package.json
│
└── README.md
- Node.js 18+
- MongoDB (local or Atlas)
- npm or yarn
git clone <your-repo-url>
cd smartfactorycd frontend
npm install
npm run devFrontend will run at http://localhost:5173
cd backend
npm install
cp .env.example .env
# Edit .env with your MongoDB URI
npm run devAPI will run at http://localhost:5000
cd backend
npm run seed| Role | Password | |
|---|---|---|
| Admin | admin@factory.com | admin123 |
| Manager | manager@factory.com | manager123 |
| Worker | worker@factory.com | worker123 |
POST /api/auth/register Register new user
POST /api/auth/login Login
GET /api/auth/me Get current user
GET /api/machines All machines (filterable)
GET /api/machines/:id Machine by ID
POST /api/machines Create machine
PUT /api/machines/:id Update machine
PUT /api/machines/:id/sensors Update sensor data
DELETE /api/machines/:id Deactivate machine
GET /api/workers All workers
GET /api/workers/:id Worker by ID
POST /api/workers Create worker
PUT /api/workers/:id Update worker
GET /api/inventory All inventory
GET /api/inventory/low-stock Low stock items
POST /api/inventory Add item
PUT /api/inventory/:id Update item
GET /api/analytics/overview Factory overview stats
GET /api/maintenance/predict AI failure risk predictions
The failure risk score is calculated using weighted factors:
Risk Score = Temperature Weight (40 pts max)
+ Vibration Weight (30 pts max)
+ Maintenance Overdue Weight (25 pts max)
+ Efficiency Weight (15 pts max)
- HIGH RISK (≥70): Immediate maintenance required
- MEDIUM RISK (40-69): Schedule within 30 days
- LOW RISK (<40): Normal monitoring
| Layer | Technology |
|---|---|
| Frontend | React 18, Vite, Tailwind CSS |
| Charts | Recharts |
| Icons | Lucide React |
| Routing | React Router v6 |
| Auth | JWT (simulated in frontend) |
| Backend | Node.js, Express.js |
| Database | MongoDB + Mongoose |
| Fonts | Orbitron, Rajdhani, Share Tech Mono |
{
"machineId": "M001",
"name": "CNC Lathe Alpha",
"type": "CNC Lathe",
"department": "Machining",
"location": "Bay A1",
"status": "operational | warning | critical | offline",
"sensors": { "temperature": 68, "vibration": 0.3, "runtime": 1420 },
"efficiency": 94,
"assignedWorker": "ObjectId",
"maintenance": { "lastDate": "2026-02-10", "nextDate": "2026-04-10" }
}{
"workerId": "W001",
"name": "Arjun Sharma",
"department": "Machining",
"role": "Senior Operator",
"skills": ["CNC", "Milling", "QC"],
"shift": "Morning",
"status": "active",
"performance": { "score": 92, "completedTasks": 48 },
"safetyScore": 98,
"assignedMachine": "ObjectId"
}- ✅ 10 complete modules covering all requirements
- ✅ Full-stack MERN with proper MVC architecture
- ✅ AI Predictive Engine with multi-factor risk scoring
- ✅ Professional dark theme — Industrial grade UI
- ✅ Role-based access — Admin, Manager, Worker
- ✅ Real-time charts — Area, Bar, Radar, Pie charts
- ✅ Export functionality — CSV report downloads
- ✅ Responsive design — Works on all screen sizes
- ✅ Worker-Machine Correlation Analysis
- ✅ Safety incident tracking with compliance checklist
SmartFactory AI — Built for hackathon showcase Technology: MERN Stack + AI Analytics
"Industry 4.0 — where intelligence meets manufacturing"