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Rev 0.2: Fixes initial revision bugs
- Supports second type of voltage regulator - Hole pads are now a little larger
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.gitignore

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/kicad/*-cache
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/kicad/*-cache.lib
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/kicad/gerbers/*

LICENSE

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README.md

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# 486SocketBlaster
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486SocketBlaster is a simple voltage adapter for 486 processors. It allows you
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to use a 3-volt 486 CPU on an older 5-volt-only motherboard. For example you
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can use a DX4 or an Am5x86 on an old 486 motherboard that would normally only
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work with 5-volt CPUs. This basically converts any 3-volt CPU to an "Overdrive".
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<img src='img/486SocketBlaster_rev0.1.jpg' alt='486SocketBlaster Rev0.1 on a purple PCB' height=240>
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<img src='img/486SocketBlaster_pcb.png' alt='486SocketBlaster PCB' height=240>
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# How does it work ?
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It is really simple: All CPU pins are passed through to the motherboard socket,
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except the Vcc ones. Those are connected to the output of a mini buck converter
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that can be soldered to the 486SocketBlaster board.
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# Soldering/Assembly Instructions
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This board is tricky to solder, but can be done with a standard soldering iron.
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The best way to solder the headers is to start with the innermost one and work
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outwards in a spiral manner alternating between the top and bottom side as
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needed. This way you only work on the outside.
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A desoldering gun may be useful when you accidentally clog up other holes.
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Also using flux makes it easier.
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Please make sure you check for continuity before you add another row of headers
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on the same side, because the new row will permanently block your access to the
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solder joints! Desoldering a header is *extremely* difficult even with a
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desoldering gun due to the tight hole tolerances.
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# Voltage regulator
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The 486SocketBlaster can be powered by a cheap of-the-shelf buck converter, or
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by an external one. The circuit board accepts two common types of small voltage
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buck converters, usually found using keywords like "mini buck converter".
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These are commonly rated at up to 3A of current. Given that 3-volt 486 CPUs are
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usually very efficient (the DX4-100 is rated at max 3.55/5.22W typical/max) such
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a regulator should be adequate in most cases.
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If you are planning to overclock or to use a more power hungry CPU, please use
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an external regulation circuit.
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# WARNING!!!
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Please make sure you know what you are doing!
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Improper assembly/settings/use can damage both your precious motherboard and your precious CPU!
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# Bonus Features
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- Header for an external voltage regulator, or for monitoring the voltages.
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- Header for selecting/overriding the CPU multiplier. This may be useful for
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reducing the multiplier of a DX4 or Am5x86 CPU.
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# Bill of materials
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Item | ## | Description
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--------------------------------|-----|--------------------------------------------------------
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mini buck converter | 1 | We support two common sizes: 22x17mm and 18x12mm. These usually have chips like MP1584, MP2307 and others
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40pin SIP pin header (male) | 5 | Single-row round pin 2.54mm pitch (male). Socket pin diameter: 0.5mm, PCB pin diameter: 0.6mm. (see photo below)
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40pin SIP socket header (female)| 5 | Single-row round pin sockets, 2.54mm pitch. PCB pin diameter: 0.5mm. (see photo below)
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SMD Capacitors | 4 | 0.1uF SMD 1206
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Throughole Capacitor | 1 | 1uF ceramic through-hole capacitor
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3-pin header 2.54mm | 1 | Header used for selecting the CPU Multiplier
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Jumper 2.54mm | 1 | A jumper to for the 3-pin header
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The capacitors seem to be optional, at least with the limited testing that I
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have done so far. Depending on they quality of the buck converter they may
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or may not improve stability.
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![headers](img/headers.jpg)
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img/486SocketBlaster_pcb.png

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img/486SocketBlaster_rev0.1.jpg

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img/headers.jpg

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