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| 1 | +--- |
| 2 | +layout: default |
| 3 | +title: MEE342 Homework 4 2026 |
| 4 | +--- |
| 5 | + |
| 6 | +### Disclaimer |
| 7 | +Images for Problems are taken from Shigley's (9th edition). |
| 8 | + |
| 9 | +### Problem 1 |
| 10 | + |
| 11 | +Two steels are being considered for manufacture of as-forged connecting rods subjected to |
| 12 | +bending loads. One is AISI 4340 Cr-Mo-Ni steel capable of being heat-treated to a tensile |
| 13 | +strength of 260 ksi. The other is a plain carbon steel AISI 1040 with a ultimate strength of |
| 14 | +113 ksi. Each rod is to have a size giving an equivalent diameter of 0.75 in. Determine the |
| 15 | +endurance limit for each material. Is there any advantage to using the alloy steel for this |
| 16 | +fatigue application? |
| 17 | + |
| 18 | +### Problem 2 |
| 19 | + |
| 20 | +A 1-in-diameter solid round bar has a groove 0.1-in deep with a 0.1-in radius machined into it. |
| 21 | + The bar is made of AISI 1020 CD steel and is subjected to a purely reversing torque of 1800 |
| 22 | + lb-in. For the S-N diagram of this material, let f=0.9. |
| 23 | + |
| 24 | +* Estimate the number of cycles to failure. |
| 25 | + |
| 26 | +* If the bar is also placed in an environment with a temperature of 750 F, estimate the |
| 27 | +number of cycles to failure. |
| 28 | + |
| 29 | +### Problem 3 |
| 30 | +The cold-drawn AISI 1040 steel bar shown in the figure is subjected to an axial load |
| 31 | +fluctuating between 0kN and 28kN. Estimate the fatigue factor of safety based on achieving |
| 32 | +infinite life using modified Goodman criterion and the yielding factor of safety. |
| 33 | +If infinite life is not predicted, estimate the number of cycles to failure. |
| 34 | + |
| 35 | +<img src="/_images/mechdesign/hw3_1.png" alt="Drawing" style="height: 400px;"/> |
| 36 | + |
| 37 | +### Problem 4 |
| 38 | +First, complete [this tutorial](https://courses.ansys.com/index.php/courses/plate-with-a-hole-optimization/lessons/problem-specification-lesson-1-30/) to get familiar with structure design in ANSYS. |
| 39 | +For more explanations on ANSYS Optimization, please check [this tutorial](https://designinformaticslab.github.io/productdesign_tutorial/2016/11/20/ansys.html). |
| 40 | + |
| 41 | +Then choose one of the following structure design problems to solve using ANSYS. |
| 42 | +1. The "Chopsticks" that catch SpaceX BFRs during their landing. |
| 43 | +2. A bridge. To narrow down the design specifications, you could refer to any famous bridges, e.g., the Mathematical Bridge at Cambridge. |
| 44 | + |
| 45 | +For the problem of your choice: |
| 46 | +* Clearly explain your design objectives, variables, constraints, and assumptions. |
| 47 | +* Find and validate the optimal design. |
| 48 | + |
| 49 | +<script> |
| 50 | + window.MathJax = { |
| 51 | + tex: { inlineMath: [['$', '$'], ['\\(', '\\)']] } |
| 52 | + }; |
| 53 | +</script> |
| 54 | +<script defer src="https://cdn.jsdelivr.net/npm/mathjax@3/es5/tex-chtml.js"></script> |
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